In modern control room environments—whether in urban operation centers, defense hubs, transportation command units, or utility monitoring facilities—seamless data visualization and interaction are mission-critical. These are spaces designed for high-stakes decisions, real-time response, and collaborative command across multiple departments or stakeholders. Every square inch of visual interface matters—including the floor.
Traditionally, control room visuals have been limited to wall-mounted LED screens or video walls. However, a growing trend is now pushing the boundaries of horizontal display integration. Increasingly, LED floors are being used to extend the display surface from wall to floor, allowing operators to engage with spatial data, command paths, and alerts in a fully immersive, 360-degree environment.
Why Conventional LED Screens Fall Short
While LED walls have evolved dramatically, floor-mounted LED screens with fine pixel pitch (e.g., 1.6mm) remain rare. Most LED floor panels on the market are designed for stage, rental, or event use, featuring coarse pixel pitches (≥3.9mm), insufficient for detailed data or graphical content.
That’s where Durway comes in—with a fully custom-engineered 1.6mm HD LED Floor system, developed specifically for control room integration. This solution not only meets the demands of structural load-bearing and durability but also achieves pixel-perfect visual continuity with the surrounding 1.6mm background LED wall.
Project Background & Application Context
The demand for this custom LED floor system emerged from a control center installation, where the client required a unified visual experience across all digital surfaces, including the floor.
The key requirement: the LED floor needed to match the exact pixel pitch, resolution, and color fidelity of the existing 1.6mm background LED wall. The intent was to deliver a seamlessly synchronized data environment, where operators could view interactive command prompts or motion paths not just on the wall but across the floor beneath them.
This meant the floor display wasn’t just decorative—it was a functional, information-rich surface that supported:
Interactive commands (highlighted zones, path guidance)
Real-time data mapping
Visual-spatial coordination in emergencies or operations
Such use cases demanded not only visual precision but also physical reliability: the screen had to be walked on, stood on, and potentially wheeled over, without compromising clarity or safety.
Why 1.6mm HD LED Floor Installation?
Visual Continuity Matters
In the referenced control room project, the main display wall was already configured with a 1.6mm pixel pitch LED screen, capable of rendering high-resolution content including dashboards, maps, camera feeds, and control signals. To maintain visual consistency across all visible surfaces, the client requested the floor screen to match the wall in pixel pitch, brightness, and color performance.
This requirement ruled out most commercial LED floor products, which typically feature larger pixel pitches (3.9mm–6.25mm) due to their entertainment-oriented design. Durway’s engineering team developed a fully custom 1.6mm LED Floor panel, achieving true HD resolution on a horizontal surface—something rarely available in the global market.
Why Install 1.6mm HD LED Floor?
Unlike conventional display thinking that views the floor as unused space, advanced control environments are beginning to treat the floor as an extension of the command surface. In this installation, the client wanted the floor and wall to visually connect, enabling interaction across both.
The goal: create an immersive, wraparound command interface—visually continuous, spatially aware, and capable of displaying synchronized data across vertical and horizontal axes.
Design Demands for the Control Room Environment
Beyond resolution, the floor screen had to meet demanding physical and optical specifications:
Weight-bearing capacity for standing, walking, or mobile equipment
Surface durability against wear, impact, and cleaning
Anti-glare finish to reduce overhead lighting reflection
Maintenance accessibility in case of module replacement or calibration
Technical Highlights of Durway’s 1.6mm HD LED Floor System
True HD Resolution and Visual Fidelity
Each module in the Durway 1.6mm LED Floor system is built to deliver fine-pitch display precision, supporting detailed data, color gradients, and real-time motion graphics. It enables the same pixel density you’d expect on a premium LED wall—now embedded in the ground.
Pixel pitch: 1.6mm
Brightness: Optimized for indoor lighting (≥600 nits)
Color depth: 16-bit grayscale
Refresh rate: 3840Hz (flicker-free for camera systems)
Heavy-Duty Structural Performance
The system was designed to handle control room foot traffic and equipment with reinforced anti-slip and high-load surface materials.
Load capacity: Up to 1800kg/m²
Surface finish: Durable matte hard-glue coating
Slip resistance: Engineered for stable, safe walking
Maintenance: Front-service module design for quick removal using vacuum tools
Electronic Compatibility & Control Systems
Durway’s LED floor system is fully compatible with Novastar and Colorlight control systems, offering high-level integration into existing AV architectures.
Signal input: HDMI compatible
Data synchronization: Real-time, with near-zero latency
Control reliability: Dual backup options and fault detection are supported
Content playback: Compatible with dashboards, maps, live feeds, command graphics
Installation Structure and Routing
The LED tiles were mounted on a custom base structure, slightly elevated from the floor to allow internal cable routing and ventilation. The result: a clean, cable-free visual experience from above.
Installation type: Base-frame support system
Cable management: Internal channeling
Safety margin: Subfloor gap supports cooling and airflow
Power and signal system: Not hidden, but safely routed within the housing
Installation, User Experience, and Operational Feedback
Precision Installation on Elevated Support Frame
For this project, Durway engineered a modular base support system tailored to the control room’s floor dimensions and layout. The LED floor tiles were mounted using a bracketed locking system, which provided:
Rigidity to withstand long-term static and dynamic loads
Elevation to allow safe ventilation and cable routing
Ease of installation for technicians—only basic tools and a two-person team required
The floor screen was installed over a span of two days, including mounting, wiring, signal calibration, and system testing. All signal and power cables were routed internally through the support structure, maintaining a clean, uncluttered appearance.
Visual Integration and Operator Experience
Upon completion, the client noted that the integration between the LED wall and floor created a seamless visual canvas. The interactive graphics extended naturally across the floor, enhancing the spatial awareness of operators and improving immersion in high-pressure scenarios.
In particular, the floor display allowed for:
Zone-based command visualization
Dynamic response indicators underfoot
Real-time status cues are displayed across horizontal and vertical planes
This spatial continuity improved not just aesthetics, but also response coordination and situational clarity, especially in simulations or live incidents.
Maintenance and Reliability Feedback
The Durway 1.6mm HD LED Floor system was also praised for its ease of maintenance:
Modules are front-serviceable and can be removed using a vacuum tool
The matte coating resisted dust and glare, even under intense overhead lighting
The reinforced surface allowed regular foot traffic with no degradation in brightness or alignment
The customer team emphasized that the solution exceeded their expectations, not only in visual quality but also in system stability and operational efficiency.
The Ideal 1.6mm HD LED Floor for Control Room Applications
Durway’s 1.6mm HD LED Floor isn’t just a visual enhancement—it’s a strategic extension of command space, designed to meet the real-world challenges of control room environments. With unmatched pixel precision, industrial-grade durability, seamless wall-floor integration, and real-time content responsiveness, this system sets a new standard in immersive command visualization.
Whether for public safety, transportation, or energy infrastructure, Durway’s custom LED floor system is ready to elevate your operations—literally and visually.
If you are planning a control room or immersive command center, let Durway help you design the next-generation LED floor solution.
Visit www.durway.com to request a demo, download technical specs, or connect with an engineering advisor.
Durway — Engineered for Vision. Designed for Precision.
